Design of a High Speed Milling Machine for Aluminum Aircraft Parts

Jiri Tiusty; Scott Smith; Sinan J. Badrawy; David A. Smith; Andrew P. Smith

doi:10.1115/IMECE1997-1168

Design of a High Speed Milling Machine for Aluminum Aircraft Parts

Jiri Tiusty, Scott Smith, Sinan J. Badrawy, David A. Smith, Andrew P. Smith

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

6 Scopus citations

Abstract

This paper deals with the design of a medium-sized high speed milling machine for end milling of thin-walled aluminum parts. Specifications for top parameters of spindle speed, feedrates, and accelerations arc derived, and it is shown how the worldwide maximum values have been achieved. Design criteria of stiffness of the individual subsystems and high gain of control loops are discussed, and solutions are presented. Strategics for milling of thin ribs and thin webs arc explained, and examples of cutting conditions for two sample parts are given as machined on the three-axis configuration of the machine Alternative designs for extending the machine to five axes are described.

Original language	English
Title of host publication	Manufacturing Science and Engineering
Subtitle of host publication	Volume 2
Publisher	American Society of Mechanical Engineers (ASME)
Pages	323-332
Number of pages	10
ISBN (Electronic)	9780791826799
DOIs	https://doi.org/10.1115/IMECE1997-1168
State	Published - 1997
Externally published	Yes
Event	ASME 1997 International Mechanical Engineering Congress and Exposition, IMECE 1997 - Manufacturing Science and Engineering - Dallas, United States Duration: Nov 16 1997 → Nov 21 1997

Publication series

Name	ASME International Mechanical Engineering Congress and Exposition, Proceedings (IMECE)
Volume	1997-W

Conference

Conference	ASME 1997 International Mechanical Engineering Congress and Exposition, IMECE 1997 - Manufacturing Science and Engineering
Country/Territory	United States
City	Dallas
Period	11/16/97 → 11/21/97

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10.1115/IMECE1997-1168

Cite this

Tiusty, J., Smith, S., Badrawy, S. J., Smith, D. A., & Smith, A. P. (1997). Design of a High Speed Milling Machine for Aluminum Aircraft Parts. In Manufacturing Science and Engineering: Volume 2 (pp. 323-332). (ASME International Mechanical Engineering Congress and Exposition, Proceedings (IMECE); Vol. 1997-W). American Society of Mechanical Engineers (ASME). https://doi.org/10.1115/IMECE1997-1168

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title = "Design of a High Speed Milling Machine for Aluminum Aircraft Parts",

abstract = "This paper deals with the design of a medium-sized high speed milling machine for end milling of thin-walled aluminum parts. Specifications for top parameters of spindle speed, feedrates, and accelerations arc derived, and it is shown how the worldwide maximum values have been achieved. Design criteria of stiffness of the individual subsystems and high gain of control loops are discussed, and solutions are presented. Strategics for milling of thin ribs and thin webs arc explained, and examples of cutting conditions for two sample parts are given as machined on the three-axis configuration of the machine Alternative designs for extending the machine to five axes are described.",

author = "Jiri Tiusty and Scott Smith and Badrawy, {Sinan J.} and Smith, {David A.} and Smith, {Andrew P.}",

note = "Publisher Copyright: {\textcopyright} 1997 American Society of Mechanical Engineers (ASME). All rights reserved.; ASME 1997 International Mechanical Engineering Congress and Exposition, IMECE 1997 - Manufacturing Science and Engineering ; Conference date: 16-11-1997 Through 21-11-1997",

year = "1997",

doi = "10.1115/IMECE1997-1168",

language = "English",

series = "ASME International Mechanical Engineering Congress and Exposition, Proceedings (IMECE)",

publisher = "American Society of Mechanical Engineers (ASME)",

pages = "323--332",

booktitle = "Manufacturing Science and Engineering",

}

Tiusty, J, Smith, S, Badrawy, SJ, Smith, DA & Smith, AP 1997, Design of a High Speed Milling Machine for Aluminum Aircraft Parts. in Manufacturing Science and Engineering: Volume 2. ASME International Mechanical Engineering Congress and Exposition, Proceedings (IMECE), vol. 1997-W, American Society of Mechanical Engineers (ASME), pp. 323-332, ASME 1997 International Mechanical Engineering Congress and Exposition, IMECE 1997 - Manufacturing Science and Engineering, Dallas, United States, 11/16/97. https://doi.org/10.1115/IMECE1997-1168

Design of a High Speed Milling Machine for Aluminum Aircraft Parts. / Tiusty, Jiri; Smith, Scott; Badrawy, Sinan J. et al.
Manufacturing Science and Engineering: Volume 2. American Society of Mechanical Engineers (ASME), 1997. p. 323-332 (ASME International Mechanical Engineering Congress and Exposition, Proceedings (IMECE); Vol. 1997-W).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

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N2 - This paper deals with the design of a medium-sized high speed milling machine for end milling of thin-walled aluminum parts. Specifications for top parameters of spindle speed, feedrates, and accelerations arc derived, and it is shown how the worldwide maximum values have been achieved. Design criteria of stiffness of the individual subsystems and high gain of control loops are discussed, and solutions are presented. Strategics for milling of thin ribs and thin webs arc explained, and examples of cutting conditions for two sample parts are given as machined on the three-axis configuration of the machine Alternative designs for extending the machine to five axes are described.

AB - This paper deals with the design of a medium-sized high speed milling machine for end milling of thin-walled aluminum parts. Specifications for top parameters of spindle speed, feedrates, and accelerations arc derived, and it is shown how the worldwide maximum values have been achieved. Design criteria of stiffness of the individual subsystems and high gain of control loops are discussed, and solutions are presented. Strategics for milling of thin ribs and thin webs arc explained, and examples of cutting conditions for two sample parts are given as machined on the three-axis configuration of the machine Alternative designs for extending the machine to five axes are described.

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Y2 - 16 November 1997 through 21 November 1997

ER -

Design of a High Speed Milling Machine for Aluminum Aircraft Parts

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