Design and Development of a Cloud-Assisted Cell Test Bench for Evaluating Cycle Life and Functional Performance of Electric Vehicle Batteries

  • Sai Krishna Mulpuri
  • , Koushik Samanta
  • , Pratik Kumar Rana
  • , Bikash Sah
  • , Praveen Kumar

Research output: Contribution to journalArticlepeer-review

1 Scopus citations

Abstract

Evaluating the performance of lithium-ion batteries under varying operational and climatic conditions is crucial before their commercialization for EV applications to ensure safety and reliability. This paper presents the development of a cloud-based battery test bed designed to facilitate cell testing under diverse operating conditions, user-defined test protocols, and climatic scenarios within a controlled laboratory setting. Integration with a cloud platform enables remote operation of the test bed from anywhere worldwide, offering users seamless data monitoring and visualization capabilities. An advanced test bed controller has been developed to ensure the safe execution of multiple functions, including data acquisition, charge-discharge management, and chamber temperature control, serving as a vital link between the test bed and the cloud platform. Various established cell testing protocols, including the hybrid pulse power characterization (HPPC) test, columbic efficiency test, temperature-dependent open circuit voltage (OCV) - state of charge (SOC) characteristic test, standard cyclic testing experiments, and critical drive cycle tests are performed to validate the effectiveness of the developed cloud-based battery test bed.

Original languageEnglish
Pages (from-to)7620-7632
Number of pages13
JournalIEEE Transactions on Industry Applications
Volume61
Issue number5
DOIs
StatePublished - 2025

Funding

Received 23 October 2024; revised 27 January 2025 and 21 February 2025; accepted 27 March 2025. Date of publication 17 April 2025; date of current version 20 September 2025. This work was supported in part by the Ministry of Education (MoE), Government of India, through the Prime Ministers Research Fellowship (PMRF) Scheme, and in part by the E-Mobility Lab, Indian Institute of Technology Guwahati, Assam, India. Paper 2024-TSC-1584.R2, presented at the 2024 IEEE Transportation Electrification Conference and Expo, Chicago, IL, USA, Jun. 19–21, and approved for publication in the IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS by the Transportation Systems Committee of the IEEE Industry Applications Society [DOI: 10.1109/ITEC60657.2024.10598894]. (Corresponding author: Bikash Sah.) Sai Krishna Mulpuri is with the Department of Electronics and Electrical Engineering, Indian Institute of Technology Guwahati, Guwahati 781039, India (e-mail: [email protected]).

Keywords

  • Battery test bed
  • cloud platform
  • cyclic testing
  • drive cycle
  • lithium-ion

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