Data-Driven Robust M-LS-SVR-Based NARX Modeling for Estimation and Control of Molten Iron Quality Indices in Blast Furnace Ironmaking

Ping Zhou, Dongwei Guo, Hong Wang, Tianyou Chai

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126 Scopus citations

Abstract

Optimal operation of an industrial blast furnace (BF) ironmaking process largely depends on a reliable measurement of molten iron quality (MIQ) indices, which are not feasible using the conventional sensors. This paper proposes a novel data-driven robust modeling method for the online estimation and control of MIQ indices. First, a nonlinear autoregressive exogenous (NARX) model is constructed for the MIQ indices to completely capture the nonlinear dynamics of the BF process. Then, considering that the standard least-squares support vector regression (LS-SVR) cannot directly cope with the multioutput problem, a multitask transfer learning is proposed to design a novel multioutput LS-SVR (M-LS-SVR) for the learning of the NARX model. Furthermore, a novel M-estimator is proposed to reduce the interference of outliers and improve the robustness of the M-LS-SVR model. Since the weights of different outlier data are properly given by the weight function, their corresponding contributions on modeling can properly be distinguished, thus a robust modeling result can be achieved. Finally, a novel multiobjective evaluation index on the modeling performance is developed by comprehensively considering the root-mean-square error of modeling and the correlation coefficient on trend fitting, based on which the nondominated sorting genetic algorithm II is used to globally optimize the model parameters. Both experiments using industrial data and industrial applications illustrate that the proposed method can eliminate the adverse effect caused by the fluctuation of data in BF process efficiently. This indicates its stronger robustness and higher accuracy. Moreover, control testing shows that the developed model can be well applied to realize data-driven control of the BF process.

Original languageEnglish
Article number8053910
Pages (from-to)4007-4021
Number of pages15
JournalIEEE Transactions on Neural Networks and Learning Systems
Volume29
Issue number9
DOIs
StatePublished - Sep 2018
Externally publishedYes

Funding

Manuscript received February 1, 2017; revised August 5, 2017; accepted August 31, 2017. Date of publication September 29, 2017; date of current version August 20, 2018. This work was supported in part by the National Natural Science Foundation of China under Grant 61473064, Grant 61290323, Grant 61621004, and Grant 61333007, in part by the Research Funds for the Central Universities under Grant N160805001 and Grant N160801001, and in part by the Project on Scientific Research for the EDLN under Grant L20150186. (Corresponding author: Ping Zhou.) P. Zhou, D. Guo, and T. Chai are with the State Key Laboratory of Synthetical Automation for Process Industries, Northeastern University, Shenyang 110819, China (e-mail: [email protected]).

FundersFunder number
EDLNL20150186
National Natural Science Foundation of China61333007, 61473064, 61621004, 61290323
Fundamental Research Funds for the Central UniversitiesN160805001, N160801001

    Keywords

    • Blast furnace (BF)
    • m-estimator
    • molten iron quality (MIQ)
    • multiobjective optimization
    • multioutput least-squares support vector regression (LS-SVR)
    • multitask transfer learning (TL)
    • nonlinear autoregressive exogenous (NARX) model
    • robust modeling

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