Creep behavior of commercial FeCrAl foils: Beneficial and detrimental effects of oxidation

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Abstract

Creep tests were performed at 875 °C and 1050 °C on commercially available FeCrAl foils (∼50 μm, 2 mil thickness) over a wide range of stress and duration. The oxide scales formed on the creep specimens were analyzed and compared to those that formed on unstressed specimens to assess the effect of stress and strain on oxide growth behavior. Below a specific stress threshold, the creep rate becomes moderately dependent on the applied load, the lifetime independent of that load, and rupture occurs due to the onset of breakaway oxidation. A creep rate model based on the strengthening of the FeCrAl foils due to load-bearing by the thermally grown alumina scale was observed to be in good agreement with the experimental results.

Original languageEnglish
Pages (from-to)10-18
Number of pages9
JournalMaterials Science and Engineering: A
Volume550
DOIs
StatePublished - Jul 30 2012

Funding

Foils were supplied by Jon McCarty at Catalytica Energy Systems and by Sandvik. At ORNL, the authors would like to thank G. Garner, J. Moser and R. Trejo, for assistance with the experimental work, and A. Shyam and M.P. Brady for reviewing the manuscript. The research was sponsored by the Fossil Advanced Research Materials Program, US D.O.E. , Office of Fossil Energy , and the ATS CRADA with Catalytica Energy Systems .

Keywords

  • Creep test
  • Ferritic steels
  • High temperature deformation
  • Modeling
  • Oxidation

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