Corrosion behaviour of friction-bit-joined and weld-bonded AA7075-T6/galvannealed DP980

Yong Chae Lim, Lile Squires, Tsung Yu Pan, Michael Miles, Jong Kahk Keum, Guang Ling Song, Yanli Wang, Zhili Feng

Research output: Contribution to journalArticlepeer-review

33 Scopus citations

Abstract

Joining of aluminium alloys 7075-T6 and galvannealed dual phase 980 steel was achieved by friction bit joining (FBJ) and weld-bonding (FBJ + adhesive) processes. Accelerated laboratory-scale corrosion tests were performed on both FBJ only and weld-bonded specimens to study joint strength under a corrosive environment. Static lap shear tests showed that both FBJ only and weld-bonded cases generally retained more than 80% of the joint strength of non-corroded specimens at the end of corrosion testing. The presence of Zn/Fe coating on the steel substrate resulted in improved corrosion resistance for FBJ specimens, compared to joints produced with bare steel. An optical microscopy was used for cross-sectional analysis of corroded specimens. Some corrosion on the joining bit was observed near the bit head. However, the joining bit was still intact on the steel substrate, indicating that the primary bond was sound.

Original languageEnglish
Pages (from-to)455-464
Number of pages10
JournalScience and Technology of Welding and Joining
Volume22
Issue number6
DOIs
StatePublished - Aug 18 2017

Keywords

  • Dissimilar material joining
  • aluminium alloy
  • corrosion
  • friction bit joining
  • galvannealed dual phase steel
  • mechanical properties

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