Correlation of precipitate stability to increased creep resistance of Cr-Mo steel welds

X. Yu, S. S. Babu, H. Terasaki, Y. Komizo, Y. Yamamoto, M. L. Santella

Research output: Contribution to journalArticlepeer-review

62 Scopus citations

Abstract

An order of magnitude decrease (from 16.0 × 10-4 to 4.1 × 10-4% h-1) in steady-state creep rate was observed in the fine-grained heat-affected zone (HAZ) of a Cr-Mo steel weld by the reduction of the pre-weld tempering temperature from 760 °C (HTT) to 650 °C (LTT). The microstructure during each stage of the manufacturing path, including pre-weld temper, thermal cycling and post-weld heat treatment, was characterized using a suite of characterization techniques. The techniques included simulated thermal cycling, dilatometry and electron microscopy, as well as time-resolved X-ray diffraction using Synchrotron radiation. Both LTT and HTT steels before welding contain M23C6 (M = Cr, Fe) and MX (M = Nb, V; X = C, N) precipitates in a tempered martensite matrix. During simulated HAZ thermal cycling with different peak temperatures, changes in M23C6 carbide characteristics were observed between the HTT and LLT conditions, while MX precipitates remained stable in both conditions. Simulated post-weld heat treatment samples show larger M 23C6 in the HTT condition than in the LTT condition. The results provide a solution to extending the life of Cr-Mo steel welded structures used in power plants.

Original languageEnglish
Pages (from-to)2194-2206
Number of pages13
JournalActa Materialia
Volume61
Issue number6
DOIs
StatePublished - Apr 2013

Funding

The authors greatly thank Thomas Muth and Dr. Lizhen Tan for technically reviewing this manuscript. This research was conducted as part of the Fossil Energy Advanced Research Materials Program, which is sponsored by Office of Fossil Energy, U.S. Department of Energy, National Energy Technology Laboratory. The synchrotron radiation experiments were performed at the BL46XU of SPring-8 as the Priority Research Proposal (priority filed: Industrial Application) with the approval of the Japan Synchrotron Radiation Research Institute (JASRI) (Proposal No. 2011B1968).

FundersFunder number
U.S. Department of Energy
Office of Fossil Energy
National Energy Technology Laboratory
Japan Society for the Promotion of Science23246127

    Keywords

    • Cr-Mo steels
    • Heat-affected zone
    • P91 grade
    • Tempering
    • Welding

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