Consolidation of polymer-derived SiC matrix composites: Processing and microstructure

Masaki Kotani, Takahiro Inoue, Akira Kohyama, Kiyohito Okamura, Yutai Katoh

Research output: Contribution to journalArticlepeer-review

59 Scopus citations

Abstract

SiC fiber reinforced SiC matrix composite (SiC/SiC composite) has been developed by polymer impregnation and pyrolysis (PIP) method, which consists of impregnation, curing, consolidation, and re-impregnation and pyrolysis. As a prospective approach to fabricate a high performance composite, consolidation conditions, such as curing temperature to make a green body, pressure and heating rate during consolidation, were systematically controlled for effective consolidation. Because of its advantage in controlling physical characteristic, polyvinylsilane (PVS) that is liquid thermosetting organo-silicic compound was utilized as the matrix precursor. Based on the pyrolytic behavior of PVS, effects of the process conditions on microstructure of the consolidated bodies were accurately characterized. To relate those microstructure with mechanical property, flexural tests were performed for the composites after multiple PIP processing. Consequently, process conditions to make a high performance composite could be appeared. Structural conditions to be optimized for further improvement in mechanical and environmental properties were also discussed.

Original languageEnglish
Pages (from-to)2179-2188
Number of pages10
JournalComposites Science and Technology
Volume62
Issue number16
DOIs
StatePublished - Dec 2002
Externally publishedYes

Funding

This work is performed as a part of ‘R&D of Composite Materials for Advanced Energy Systems' research project, supported by Core Research for Evolutional Science and Technology (CREST). The authors are grateful to Dr. M. Itoh (Mitsui chemicals, inc.) for providing polyvinylsilane.

FundersFunder number
Core Research for Evolutional Science and Technology

    Keywords

    • A. Ceramic-matrix composites (CMCs)
    • A. Preceramic polymer
    • B. Curing
    • B. Mechanical properties
    • B. Porosity

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