Compatibility of an FeCrAl alloy with flowing Pb-Li in a thermal convection loop

A mono-metallic thermal convection loop (TCL) fabricated from alloy APMT (Fe21Cr5Al3Mo) tubing and filled with 0.025 m long tensile specimens of the same alloy was operated continuously for 1000 h with commercially pure Pb-17 at.%Li (Pb-Li) at a peak temperature of 550 ± 1.5 °C and a temperature gradient of ∼116 °C. The resulting Pb-Li flow rate was ∼0.0067 m/s. A 1050 °C pre-oxidation treatment (to form an external alumina scale) given to most specimens exposed within the TCL decreased total mass loss by a factor of 3–30 compared to adjacent specimens that were not pre-oxidized. However, all specimens exposed above 500 °C lost mass suggesting that the alumina scale was not entirely stable in flowing Pb-Li at these temperatures. Post-exposure room temperature tensile tests indicated that the mechanical properties of APMT were substantially influenced by extended exposures in the range of 435–490 °C, which caused an increase in yield strength (∼65%) and a corresponding decrease in ductility associated with α′ embrittlement. Specimens annealed in argon at the same temperature exhibited identical changes without exposure to Pb-Li. Scanning transmission electron microscopy revealed Cr-clusters within the microstructure in specimens exposed in the low temperature regions (<490 °C) of the TCL, indicating the formation of α′ consistent with the mechanism of α′ embrittlement.