Characterization of the temperature evolution during high-cycle fatigue of the ULTIMET superalloy: Experiment and theoretical modeling

L. Jiang, H. Wang, P. K. Liaw, C. R. Brooks, D. L. Klarstrom

Research output: Contribution to journalArticlepeer-review

100 Scopus citations

Abstract

High-speed, high-resolution infrared thermography, as a noncontact, full-field, and nondestructive technique, was used to study the temperature variations of a cobalt-based ULTIMET alloy subjected to high-cycle fatigue. During each fatigue cycle, the temperature oscillations, which were due to the thermal-elastic-plastic effects, were observed and related to stress-strain analyses. A constitutive model was developed for predicting the thermal and mechanical responses of the ULTIMET alloy subjected to cyclic deformation. The model was constructed in light of internal-state variables, which were developed to characterize the inelastic strain of the material during cyclic loading. The predicted stress-strain and temperature responses were found to be in good agreement with the experimental results. In addition, the change of temperature during fatigue was employed to reveal the accumulation of fatigue damage, and the measured temperature was utilized as an index for fatigue-life prediction.

Original languageEnglish
Article number203
Pages (from-to)2279-2296
Number of pages18
JournalMetallurgical and Materials Transactions A: Physical Metallurgy and Materials Science
Volume32
Issue number9
DOIs
StatePublished - 2001

Funding

This work is supported by Haynes International, Inc. We also acknowledge the financial support of the National Science Foundation (NSF), the Division of Design, Manufacture, and Industrial Innovation, under Grant No. DMI-9724476, the Combined Research-Curriculum Development (CRCD) Program, under Grant No. EEC-9527527, and the Integrative Graduate Education and Research Training (IGERT) Program, under Grant No. DGE-9987548, to the University of Tennessee, Knoxville, with Dr. Delcie R. Durham, Ms. Mary F. Poats, Dr. Wyn Jennings, and Dr. Larry Goldberg, NSF, as program managers, respectively. This research is also financially made possible by the United States Department of Energy, Assistant Secretary for Energy Efficiency and Renewable Energy, Office of Transportation Technologies, as part of the High Temperature Materials Laboratory User Program under Contract No. DE-AC05-96OR22464, managed by Lockheed Martin Energy Research Corporation. We appreciate the financial support of the Center for Materials Processing, with Dr. Carl J. Mchargue as the director, and the Office of Research Administration, Dr. Ken R. Walker as the vice-chancellor, at the University of Tennessee, Knoxville. We are very fortunate to interact extensively with our colleagues, Mr. Bing Yang, Dr. Majid Kehani, Dr. Ralph Dinwiddie, Dr. Cam R. Hubbard, and Dr. Arvid R. Pasto. Many thanks are due to Mr. Douglas E. Fielden, Mr. Greg Jones, and Mr. Larry A. Smith, the University of Tennessee, for their great help in setting up the electrohydraulic machines and excellent technical support, and Mr. Randy Stooksbury and Mr. Frank Holiway for supplies.

FundersFunder number
Division of Design, Manufacture, and Industrial InnovationDMI-9724476, EEC-9527527
Haynes International, Inc.
Integrative Graduate Education and Research Training
Office of Research Administration
Office of Transportation Technologies
United States Department of Energy
National Science Foundation
Office of Energy Efficiency and Renewable Energy
University of Tennessee

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