CHARACTERIZATION AND MITIGATION OF SPARK PLUG ELECTRODE EROSION IN NATURAL GAS AND AUTOMOTIVE ENGINE APPLICATIONS

H. T. Lin, M. P. Brady, M. D. Kass, T. J. Theiss, N. Domingo, I. Levina, J. Lykowski

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

1 Scopus citations

Abstract

Microstructural characterization was conducted for laboratory gasoline and natural gas reciprocating engine tested spark plug electrodes made from a range of model, developmental, and commercially available electrode alloys. These alloys were selected to explore the effects of differing electrode alloy thermal, chemical, and mechanical characteristics on erosion resistance, and were tested with and without sparking surface alloy insert pads (platinum group and novel Cr-based alloys). Extensive internal oxidation and cracking were observed in both gasoline and natural gas engine tests, indicative of an inherent degree of susceptibility of currently-used electrode materials when heated to elevated temperatures, no matter what the ignition conditions. Highlyalloyed heat-resistant alloys with excellent oxidation resistance in many high-temperature environments suffered from increased rates of erosion, as the gains in oxidation resistance appear to have been offset by hotter running temperatures resulting from decreased electrode alloy thermal conductivity. Promising early results were obtained with a novel Cr-6MgO- 0.5Ti-0.3La2O3 insert pad electrode alloy, investigated as an alternative to Pt- or Ir- base alloys, which showed little erosion and good resistance to cracking and oxidation.

Original languageEnglish
Title of host publicationASME 2007 Internal Combustion Engine Division Fall Technical Conference, ICEF 2007
PublisherAmerican Society of Mechanical Engineers (ASME)
Pages675-683
Number of pages9
ISBN (Electronic)0791848116, 9780791848111
DOIs
StatePublished - 2007
EventASME 2007 Internal Combustion Engine Division Fall Technical Conference, ICEF 2007 - Charleston, United States
Duration: Oct 14 2007Oct 17 2007

Publication series

NameASME 2007 Internal Combustion Engine Division Fall Technical Conference, ICEF 2007

Conference

ConferenceASME 2007 Internal Combustion Engine Division Fall Technical Conference, ICEF 2007
Country/TerritoryUnited States
CityCharleston
Period10/14/0710/17/07

Funding

The authors thank I.G. Wright and J.H. Schneibel for helpful comments on this manuscript. The authors also thank R.K. Richards for extensive collaborations on spark plug behavior. This research was jointly sponsored by the U.S. Department of Energy, Office of Electricity Delivery and Energy Reliability, Distributed Energy Materials Program and Advanced Reciprocating Engine Systems Program, under Contract DE-AC05-00OR22725 with UT-Battelle, LLC.

FundersFunder number
U.S. Department of EnergyDE-AC05-00OR22725

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