Brittle nature and the related effects of zirconium hydrides in Zircaloy-4

Chinthaka M. Silva, Fadilah Ibrahim, Elizabeth G. Lindquist, Jake W. McMurray, Chris D. Bryan

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Abstract

The use of zirconium alloys such as Zircaloy-4 in nuclear reactors is limited by brittle hydride formation, for example in harsh reactor operating conditions such as those in the pressurized water reactors. Even though much research has studied this phenomenon, a more systematic, in-depth study of the effects of hydrides on the properties of Zircaloy-4, using various analytical techniques, can add more details to the understanding of these effects. In the current study, hydrogen charging was performed on Zircaloy-4 at different levels compatible with commercial reactor operating conditions and conditions in accident scenarios. Effects of hydriding on the Zircaloy-4 (α-(hcp)-Zr) tensile properties, together with an in-depth study of any relationship between tensile and the microstructural properties of the material, are discussed. While a moderate pinning effect on the equiaxed α-Zr grain size was observed, no significant change in bulk texture of the Zry-4 was revealed as the hydrogen level increased up to nominally 1230 wppmH. At a nominal value of 490 wppmH, Zircaloy-4 fractured at a low strain value just above the yielding point, and brittle tensile fracture was observed in a sample H-charged to nominally 1230 wppmH. The low ductility and brittle fracture of the samples were attributed to the presence of brittle inter-grain boundary hydrides. It was observed that brittle fracturing was also supported by intra-grain boundary hydrides that were affected by the tensile deformation of the sample.

Original languageEnglish
Article number138396
JournalMaterials Science and Engineering: A
Volume767
DOIs
StatePublished - Nov 8 2019

Funding

This research work was supported by the US Department of Energy's National Nuclear Security Administration, Office of Material Management and Minimization's Molybdenum-99 Program. The authors would also like to thank co-workers Christopher Stevens and Tom Geer at ORNL for their invaluable support in completing this study and B. V. Cockeram at Bettis Laboratory for his support. This research work was supported by the US Department of Energy’s National Nuclear Security Administration, Office of Material Management and Minimization’s Molybdenum-99 Program . The authors would also like to thank co-workers Christopher Stevens and Tom Geer at ORNL for their invaluable support in completing this study and B. V. Cockeram at Bettis Laboratory for his support.

FundersFunder number
US Department of Energy
National Nuclear Security Administration
Oak Ridge National Laboratory

    Keywords

    • Brittle hydride
    • Tensile ductility
    • Zircaloy-4
    • Zirconium hydride

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