Autonomous online optimization of a closed-circuit reverse osmosis system

Dhrubajit Chowdhury, Aurora Kuras, Tani Cath, Amanda S. Hering, Alexander Melin, Tzahi Y. Cath, Kris Villez

Research output: Contribution to journalArticlepeer-review

Abstract

As freshwater becomes increasingly scarce, many industrial and municipal water utilities look at premise-scale water treatment and reuse to meet water demand. Closed-circuit reverse osmosis (CCRO) has been proposed as a promising process design to do so. This sequencing batch process enables operation at higher brine salinity levels by means of a recycle flow. Optimal operation requires that the maximum salinity level at the membrane surface represents an optimal trade-off between brine disposal costs and energy efficiency. This maximum salinity level may change over time as the feed water composition changes and electricity markets fluctuate. In this article, we present the results of the experimental evaluation of an automatic technique for continuous online optimization, known as extremum seeking control. This technique has a long history in the process control community but has received little traction so far in the water industry. We modify this technique to enable its use for online optimization of CCRO, specifically to account for its sequential batch operation. We challenge the optimization schemes through several experimental tests and illustrate the advantages and drawbacks of extremum-seeking control.

Original languageEnglish
Article number100279
JournalWater Research X
Volume26
DOIs
StatePublished - Jan 1 2025

Funding

This work is supported by the National Alliance for Water Innovation (NAWI), funded by the U.S. Department of Energy, Energy Efficiency and Renewable Energy Office, Advanced Manufacturing Office under Funding Opportunity Announcement DE-FOA-0001905. The authors acknowledge the technical support of Mr. Michael Veres, Mr. Mason Manross, and Ms. Cheyenne Footracer.

Keywords

  • Automation
  • Control
  • Desalination
  • Premise-scale water treatment
  • Process optimization

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