Autoclave grid-to-rod fretting wear evaluation of a candidate cladding coating for accident-tolerant fuel

Brady Reed, Rick Wang, Roger Y. Lu, Jun Qu

Research output: Contribution to journalArticlepeer-review

26 Scopus citations

Abstract

In pressurized water reactors (PWRs), water flow induced vibrations cause contact and rubbing between the fuel rods and the supporting grid, a phenomenon known as Grid-to-Rod-Fretting (GTRF). GTRF may produce progressive wear damage on the fuel claddings leading to subsequent leakage of radioactive fission products. Various accident-tolerant fuel (ATF) concepts are being developed for higher resistance to the high temperature steam and one approach is to apply a cladding coating. In this study, fretting wear behavior of a candidate Cr-coating was investigated using a unique bench-scale autoclave testing rig mimicking the environment in an industrial full-assembly PWR simulator. The contact was under a realistically low load (~0.5 N) lubricated by deionized water at a temperature of 204 °C under a pressure of 20-23 bars. Results demonstrated that the Cr-coating significantly improved the cladding's wear resistance when tested against a commercial ZIRLO grid with or without pre-oxidization. In addition, the Cr-coating also reduced wear on the non-oxidized ZIRLO grid but slightly increased the wear on the pre-oxidized grid.

Original languageEnglish
Article number203578
JournalWear
Volume466-467
DOIs
StatePublished - Feb 15 2021

Funding

Authors thank Dr. C. Kumara from ORNL for his assistance in AFIR testing and R. Parten and K. Cooley for sample preparation and test setup. This research was sponsored by the Advanced Fuels Campaign ( AFC ), Office of Nuclear Energy , US Department of Energy ( DOE ). Notes: This manuscript has been authored by UT-Battelle, LLC under contract no. DEAC05-00OR22725 with the U.S. Department of Energy. The U.S. Government retains, and the publisher, by accepting the article for publication, acknowledges that the U.S. Government retains a nonexclusive, paid-up, irrevocable, worldwide license to publish or reproduce the published form of this manuscript, or allow others to do so, for U.S. Government purposes. The Department of Energy will provide public access to these results of federally sponsored research by the DOE public access plan ( http://energy.gov/downloads/ doe-public-access-plan). Authors thank Dr. C. Kumara from ORNL for his assistance in AFIR testing and R. Parten and K. Cooley for sample preparation and test setup. This research was sponsored by the Advanced Fuels Campaign (AFC), Office of Nuclear Energy, US Department of Energy (DOE). Notes: This manuscript has been authored by UT-Battelle, LLC under contract no. DEAC05-00OR22725 with the U.S. Department of Energy. The U.S. Government retains, and the publisher, by accepting the article for publication, acknowledges that the U.S. Government retains a nonexclusive, paid-up, irrevocable, worldwide license to publish or reproduce the published form of this manuscript, or allow others to do so, for U.S. Government purposes. The Department of Energy will provide public access to these results of federally sponsored research by the DOE public access plan (http://energy.gov/downloads/doe-public-access-plan).

FundersFunder number
U.S. Government
US Department of Energy
U.S. Department of EnergyDEAC05-00OR22725
Office of Nuclear Energy
Oak Ridge National Laboratory

    Keywords

    • Accident-tolerant fuel (ATF)
    • Autoclave
    • Cr-coating
    • Grid-to-rod-fretting (GTRF)
    • Pressurized water reactors (PWRs)
    • Wear

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