Analysis of unrestrained crawler-crane counterweights during tip-over accidents

Joshua Vaughan, William Singhose, Dooroo Kim

Research output: Contribution to journalArticlepeer-review

1 Scopus citations

Abstract

Crawler crane designers continually extend the height of the machines. Models that reach over 500 feet high are commercially available. Of course, as the crane height increases, so do the hazards associated with tip-over accidents. Destabilizing tip-over moments are generated by the boom and the suspended payload when they extend beyond the base of support. Stabilizing moments are generated by the crane base and counterweights. Counterweights are normally secured by mechanical fasteners such as pins, bolts, or chains. However, some cranes use unrestrained counterweights that are held in place only with friction. This paper investigates the dynamic behavior of such unrestrained counterweights during tip-over accidents. The analysis shows that counterweight blocks can break free and slide off the crane when the tip angle is as small as 20 degrees. Scale-model testing of cranes with unsecured counterweights demonstrates that the fall path of the spilling counterweights on certain crane models intersects the operator cab and thus presents a deadly hazard.

Original languageEnglish
Pages (from-to)2006-2031
Number of pages26
JournalMechanics Based Design of Structures and Machines
Volume50
Issue number6
DOIs
StatePublished - 2022
Externally publishedYes

Funding

We would like to thank Ali AlSaibe for fabricating the triangular scale model barrier, as well as programing the robotically-controlled tipping motions.

Keywords

  • Dynamics of machines
  • intermittent motion/impact
  • multi-rigid body dynamics

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