An integrated traction drive with a high speed surface permanent magnet external rotor motor for electric vehicles

Vandana Rallabandi; Mostak Mohammad; Himel Barua; Shajjad Chowdhury; Burak Ozpineci; Jon Wilkins; Lianshan Lin; Bidzina Kekelia; J. Emily Cousineau

doi:10.1109/ECCE53617.2023.10362087

An integrated traction drive with a high speed surface permanent magnet external rotor motor for electric vehicles

Vandana Rallabandi
, Mostak Mohammad
, Himel Barua
, Shajjad Chowdhury
, Burak Ozpineci
, Jon Wilkins
, Lianshan Lin
, Bidzina Kekelia
, J. Emily Cousineau

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

5 Scopus citations

Abstract

This work presents the detailed design of an outer rotor motor and integrated drive for passenger electric vehicles. The motor uses non-heavy rare earth permanent magnets and operates at a top speed of 20,000rpm. In-slot ceramic heat exchangers are utilized for the cooling of the windings. The external rotor configuration of the motor leaves a significant amount of space in the stator bore, which is leveraged for the integration of the power electronics. A high speed external rotor motor creates a number of mechanical, thermal and assembly challenges and this work presents detailed thermal, mechanical and rotordynamics analysis.

Original language	English
Title of host publication	2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023
Publisher	Institute of Electrical and Electronics Engineers Inc.
Pages	4140-4146
Number of pages	7
ISBN (Electronic)	9798350316445
DOIs	https://doi.org/10.1109/ECCE53617.2023.10362087
State	Published - 2023
Event	2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023 - Nashville, United States Duration: Oct 29 2023 → Nov 2 2023

Publication series

Name	2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023

Conference

Conference	2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023
Country/Territory	United States
City	Nashville
Period	10/29/23 → 11/2/23

Funding

This material is based on work supported by the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, Vehicle Technologies Office under contract number DE-AC05-00OR22725. The authors would like to thank the U.S. Department of Energy’s Susan Rogers and National Renewable Energy Laboratory’s Sreekant Narumanchi for their guidance and support. This manuscript has been authored by UT-Battelle LLC under contract DE-AC05-00OR22725 with the US Department of Energy (DOE). The US government retains and the publisher, by accepting the article for publication, acknowledges that the US government retains a nonexclusive, paid-up, irrevocable, worldwide license to publish or reproduce the published form of this manuscript, or allow others to do so, for US government purposes. DOE will provide public access to these results of federally sponsored research in accordance with the DOE Public Access Plan (http://energy.gov/downloads/doe-public-access-plan)

Keywords

external rotor
permanent magnet motor
rotor-dynamics

Access to Document

10.1109/ECCE53617.2023.10362087

Cite this

Rallabandi, V., Mohammad, M., Barua, H., Chowdhury, S., Ozpineci, B., Wilkins, J., Lin, L., Kekelia, B., & Cousineau, J. E. (2023). An integrated traction drive with a high speed surface permanent magnet external rotor motor for electric vehicles. In 2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023 (pp. 4140-4146). (2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023). Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/ECCE53617.2023.10362087

Rallabandi, Vandana ; Mohammad, Mostak ; Barua, Himel et al. / An integrated traction drive with a high speed surface permanent magnet external rotor motor for electric vehicles. 2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023. Institute of Electrical and Electronics Engineers Inc., 2023. pp. 4140-4146 (2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023).

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title = "An integrated traction drive with a high speed surface permanent magnet external rotor motor for electric vehicles",

abstract = "This work presents the detailed design of an outer rotor motor and integrated drive for passenger electric vehicles. The motor uses non-heavy rare earth permanent magnets and operates at a top speed of 20,000rpm. In-slot ceramic heat exchangers are utilized for the cooling of the windings. The external rotor configuration of the motor leaves a significant amount of space in the stator bore, which is leveraged for the integration of the power electronics. A high speed external rotor motor creates a number of mechanical, thermal and assembly challenges and this work presents detailed thermal, mechanical and rotordynamics analysis.",

keywords = "external rotor, permanent magnet motor, rotor-dynamics",

author = "Vandana Rallabandi and Mostak Mohammad and Himel Barua and Shajjad Chowdhury and Burak Ozpineci and Jon Wilkins and Lianshan Lin and Bidzina Kekelia and Cousineau, \{J. Emily\}",

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year = "2023",

doi = "10.1109/ECCE53617.2023.10362087",

language = "English",

series = "2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023",

publisher = "Institute of Electrical and Electronics Engineers Inc.",

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}

Rallabandi, V , Mohammad, M , Barua, H, Chowdhury, S, Ozpineci, B , Wilkins, J , Lin, L, Kekelia, B & Cousineau, JE 2023, An integrated traction drive with a high speed surface permanent magnet external rotor motor for electric vehicles. in 2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023. 2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023, Institute of Electrical and Electronics Engineers Inc., pp. 4140-4146, 2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023, Nashville, United States, 10/29/23. https://doi.org/10.1109/ECCE53617.2023.10362087

An integrated traction drive with a high speed surface permanent magnet external rotor motor for electric vehicles. / Rallabandi, Vandana ; Mohammad, Mostak ; Barua, Himel et al.
2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023. Institute of Electrical and Electronics Engineers Inc., 2023. p. 4140-4146 (2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

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AU - Mohammad, Mostak

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AU - Ozpineci, Burak

AU - Wilkins, Jon

AU - Lin, Lianshan

AU - Kekelia, Bidzina

AU - Cousineau, J. Emily

PY - 2023

Y1 - 2023

N2 - This work presents the detailed design of an outer rotor motor and integrated drive for passenger electric vehicles. The motor uses non-heavy rare earth permanent magnets and operates at a top speed of 20,000rpm. In-slot ceramic heat exchangers are utilized for the cooling of the windings. The external rotor configuration of the motor leaves a significant amount of space in the stator bore, which is leveraged for the integration of the power electronics. A high speed external rotor motor creates a number of mechanical, thermal and assembly challenges and this work presents detailed thermal, mechanical and rotordynamics analysis.

AB - This work presents the detailed design of an outer rotor motor and integrated drive for passenger electric vehicles. The motor uses non-heavy rare earth permanent magnets and operates at a top speed of 20,000rpm. In-slot ceramic heat exchangers are utilized for the cooling of the windings. The external rotor configuration of the motor leaves a significant amount of space in the stator bore, which is leveraged for the integration of the power electronics. A high speed external rotor motor creates a number of mechanical, thermal and assembly challenges and this work presents detailed thermal, mechanical and rotordynamics analysis.

KW - external rotor

KW - permanent magnet motor

KW - rotor-dynamics

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BT - 2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023

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ER -

Rallabandi V , Mohammad M , Barua H, Chowdhury S, Ozpineci B , Wilkins J et al. An integrated traction drive with a high speed surface permanent magnet external rotor motor for electric vehicles. In 2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023. Institute of Electrical and Electronics Engineers Inc. 2023. p. 4140-4146. (2023 IEEE Energy Conversion Congress and Exposition, ECCE 2023). doi: 10.1109/ECCE53617.2023.10362087

An integrated traction drive with a high speed surface permanent magnet external rotor motor for electric vehicles

Abstract

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Funding

Keywords

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