An End-to-End Framework for Verifying and Validating Manufacturing Design Integrity

Matthew Jablonski; Kyle Everett; Gabriela Ciocarlie; Zoran Duric; Chris Hathhorn; Jeffrey Kimmell; Vladimir Orlyanchik; John Prevost; Gordon Robertson; Curtis Taylor; Duminda Wijesekera; Kyle Saleeby

doi:10.1007/978-3-031-81888-2_5

An End-to-End Framework for Verifying and Validating Manufacturing Design Integrity

Matthew Jablonski
, Kyle Everett
, Gabriela Ciocarlie
, Zoran Duric
, Chris Hathhorn
, Jeffrey Kimmell
, Vladimir Orlyanchik
, John Prevost
, Gordon Robertson
, Curtis Taylor
, Duminda Wijesekera
, Kyle Saleeby

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

Abstract

Cyber attacks on networked automated manufacturing systems can severely impact part quality. In fact, malicious modifications may be introduced at any point during the manufacturing lifecycle. Therefore, it is vital to verify and validate that manufactured parts conform to their designs. This chapter describes a formal, end-to-end framework that verifies and validates the design integrity of manufactured parts by considering all potential points of alteration during precision manufacturing processes. The framework prevents unauthorized changes to computer-aided designs, verifies the correctness of translations from CAD models to G-code, maintains the integrity of G-code transferred to manufacturing machines, verifies the runtime execution of G-code and part geometry, and considers the contexts of manufacturing machine operations and how manufactured parts could be altered.

Original language	English
Title of host publication	Critical Infrastructure Protection XVIII - 18th IFIP WG 11.10 International Conference, ICCIP 2024, Proceedings
Editors	Jason Staggs, Sujeet Shenoi
Publisher	Springer Science and Business Media Deutschland GmbH
Pages	85-109
Number of pages	25
ISBN (Print)	9783031818875
DOIs	https://doi.org/10.1007/978-3-031-81888-2_5
State	Published - 2025
Event	18th IFIP WG 11.10 International Conference on Critical Infrastructure Protection, ICCIP 2024 - Arlington, United States Duration: Mar 18 2024 → Mar 19 2024

Publication series

Name	IFIP Advances in Information and Communication Technology
Volume	725 IFIPAICT
ISSN (Print)	1868-4238
ISSN (Electronic)	1868-422X

Conference

Conference	18th IFIP WG 11.10 International Conference on Critical Infrastructure Protection, ICCIP 2024
Country/Territory	United States
City	Arlington
Period	03/18/24 → 03/19/24

Funding

This research was supported by the U.S. Department of Energy Office of Energy Efficiency and Renewable Energy under the Advanced Materials and Manufacturing Technologies Office (AMMTO) Award no. DE EE0009046.

Keywords

Additive Manufacturing
Design Integrity
G-Code Verification
Subtractive Manufacturing

Access to Document

10.1007/978-3-031-81888-2_5

Cite this

Jablonski, M., Everett, K., Ciocarlie, G., Duric, Z., Hathhorn, C., Kimmell, J., Orlyanchik, V., Prevost, J., Robertson, G., Taylor, C., Wijesekera, D., & Saleeby, K. (2025). An End-to-End Framework for Verifying and Validating Manufacturing Design Integrity. In J. Staggs, & S. Shenoi (Eds.), Critical Infrastructure Protection XVIII - 18th IFIP WG 11.10 International Conference, ICCIP 2024, Proceedings (pp. 85-109). (IFIP Advances in Information and Communication Technology; Vol. 725 IFIPAICT). Springer Science and Business Media Deutschland GmbH. https://doi.org/10.1007/978-3-031-81888-2_5

Jablonski, Matthew ; Everett, Kyle ; Ciocarlie, Gabriela et al. / An End-to-End Framework for Verifying and Validating Manufacturing Design Integrity. Critical Infrastructure Protection XVIII - 18th IFIP WG 11.10 International Conference, ICCIP 2024, Proceedings. editor / Jason Staggs ; Sujeet Shenoi. Springer Science and Business Media Deutschland GmbH, 2025. pp. 85-109 (IFIP Advances in Information and Communication Technology).

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abstract = "Cyber attacks on networked automated manufacturing systems can severely impact part quality. In fact, malicious modifications may be introduced at any point during the manufacturing lifecycle. Therefore, it is vital to verify and validate that manufactured parts conform to their designs. This chapter describes a formal, end-to-end framework that verifies and validates the design integrity of manufactured parts by considering all potential points of alteration during precision manufacturing processes. The framework prevents unauthorized changes to computer-aided designs, verifies the correctness of translations from CAD models to G-code, maintains the integrity of G-code transferred to manufacturing machines, verifies the runtime execution of G-code and part geometry, and considers the contexts of manufacturing machine operations and how manufactured parts could be altered.",

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Jablonski, M, Everett, K, Ciocarlie, G, Duric, Z, Hathhorn, C, Kimmell, J, Orlyanchik, V, Prevost, J, Robertson, G, Taylor, C, Wijesekera, D & Saleeby, K 2025, An End-to-End Framework for Verifying and Validating Manufacturing Design Integrity. in J Staggs & S Shenoi (eds), Critical Infrastructure Protection XVIII - 18th IFIP WG 11.10 International Conference, ICCIP 2024, Proceedings. IFIP Advances in Information and Communication Technology, vol. 725 IFIPAICT, Springer Science and Business Media Deutschland GmbH, pp. 85-109, 18th IFIP WG 11.10 International Conference on Critical Infrastructure Protection, ICCIP 2024, Arlington, United States, 03/18/24. https://doi.org/10.1007/978-3-031-81888-2_5

An End-to-End Framework for Verifying and Validating Manufacturing Design Integrity. / Jablonski, Matthew; Everett, Kyle; Ciocarlie, Gabriela et al.
Critical Infrastructure Protection XVIII - 18th IFIP WG 11.10 International Conference, ICCIP 2024, Proceedings. ed. / Jason Staggs; Sujeet Shenoi. Springer Science and Business Media Deutschland GmbH, 2025. p. 85-109 (IFIP Advances in Information and Communication Technology; Vol. 725 IFIPAICT).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

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AU - Orlyanchik, Vladimir

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AU - Robertson, Gordon

AU - Taylor, Curtis

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AB - Cyber attacks on networked automated manufacturing systems can severely impact part quality. In fact, malicious modifications may be introduced at any point during the manufacturing lifecycle. Therefore, it is vital to verify and validate that manufactured parts conform to their designs. This chapter describes a formal, end-to-end framework that verifies and validates the design integrity of manufactured parts by considering all potential points of alteration during precision manufacturing processes. The framework prevents unauthorized changes to computer-aided designs, verifies the correctness of translations from CAD models to G-code, maintains the integrity of G-code transferred to manufacturing machines, verifies the runtime execution of G-code and part geometry, and considers the contexts of manufacturing machine operations and how manufactured parts could be altered.

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Jablonski M, Everett K, Ciocarlie G, Duric Z, Hathhorn C, Kimmell J et al. An End-to-End Framework for Verifying and Validating Manufacturing Design Integrity. In Staggs J, Shenoi S, editors, Critical Infrastructure Protection XVIII - 18th IFIP WG 11.10 International Conference, ICCIP 2024, Proceedings. Springer Science and Business Media Deutschland GmbH. 2025. p. 85-109. (IFIP Advances in Information and Communication Technology). doi: 10.1007/978-3-031-81888-2_5