Additively manufactured WR-10 copper waveguide

Timothy Horn; Ilbey Karakurt; Christopher Ledford; Michelle Gonzalez; Diana Gamzina; Neville C. Luhmann; Liwei Lin

doi:10.1109/IVEC.2018.8391526

Additively manufactured WR-10 copper waveguide

Timothy Horn, Ilbey Karakurt, Christopher Ledford, Michelle Gonzalez, Diana Gamzina, Neville C. Luhmann, Liwei Lin

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

18 Scopus citations

Abstract

Direct additive manufacturing method utilizing electron beam melting techniques was employed to produce fully dense oxygen free copper W-band waveguides. By employing smaller copper powder, finer deposition layer, and spot-melting methodology surface roughness average has been reduced from 44 μm to 28 μm. A magnetically driven abrasive process was then employed to demonstrate further surface roughness average improvement of 5 μm. Initial RF test results on as-printed WR-10 waveguide confirm that surface post-processing will be essential to implementation of additive manufacturing techniques in vacuum electronics.

Original language	English
Title of host publication	2018 IEEE International Vacuum Electronics Conference, IVEC 2018
Publisher	Institute of Electrical and Electronics Engineers Inc.
Pages	409-410
Number of pages	2
ISBN (Electronic)	9781538604540
DOIs	https://doi.org/10.1109/IVEC.2018.8391526
State	Published - Jun 20 2018
Externally published	Yes
Event	19th IEEE International Vacuum Electronics Conference, IVEC 2018 - Monterey, United States Duration: Apr 23 2018 → Apr 26 2018

Publication series

Name	2018 IEEE International Vacuum Electronics Conference, IVEC 2018

Conference

Conference	19th IEEE International Vacuum Electronics Conference, IVEC 2018
Country/Territory	United States
City	Monterey
Period	04/23/18 → 04/26/18

Funding

This work was funded by DARPA INVEST program under Contract N66001-16-1-4044. White Light Interferometry conducted by Dr. Chris Evans at UNC Charlotte.

Keywords

W-band
additive manufacturing
electron beam melting
oxygen free copper
surface roughness

Access to Document

10.1109/IVEC.2018.8391526

Cite this

Horn, T., Karakurt, I., Ledford, C., Gonzalez, M., Gamzina, D., Luhmann, N. C., & Lin, L. (2018). Additively manufactured WR-10 copper waveguide. In 2018 IEEE International Vacuum Electronics Conference, IVEC 2018 (pp. 409-410). (2018 IEEE International Vacuum Electronics Conference, IVEC 2018). Institute of Electrical and Electronics Engineers Inc.. https://doi.org/10.1109/IVEC.2018.8391526

@inproceedings{2714e091d3d14a9fafdf8cf28299a084,

title = "Additively manufactured WR-10 copper waveguide",

abstract = "Direct additive manufacturing method utilizing electron beam melting techniques was employed to produce fully dense oxygen free copper W-band waveguides. By employing smaller copper powder, finer deposition layer, and spot-melting methodology surface roughness average has been reduced from 44 μm to 28 μm. A magnetically driven abrasive process was then employed to demonstrate further surface roughness average improvement of 5 μm. Initial RF test results on as-printed WR-10 waveguide confirm that surface post-processing will be essential to implementation of additive manufacturing techniques in vacuum electronics.",

keywords = "W-band, additive manufacturing, electron beam melting, oxygen free copper, surface roughness",

author = "Timothy Horn and Ilbey Karakurt and Christopher Ledford and Michelle Gonzalez and Diana Gamzina and Luhmann, \{Neville C.\} and Liwei Lin",

note = "Publisher Copyright: {\textcopyright} 2018 IEEE.; 19th IEEE International Vacuum Electronics Conference, IVEC 2018 ; Conference date: 23-04-2018 Through 26-04-2018",

year = "2018",

month = jun,

day = "20",

doi = "10.1109/IVEC.2018.8391526",

language = "English",

series = "2018 IEEE International Vacuum Electronics Conference, IVEC 2018",

publisher = "Institute of Electrical and Electronics Engineers Inc.",

pages = "409--410",

booktitle = "2018 IEEE International Vacuum Electronics Conference, IVEC 2018",

}

Horn, T, Karakurt, I, Ledford, C, Gonzalez, M, Gamzina, D, Luhmann, NC & Lin, L 2018, Additively manufactured WR-10 copper waveguide. in 2018 IEEE International Vacuum Electronics Conference, IVEC 2018. 2018 IEEE International Vacuum Electronics Conference, IVEC 2018, Institute of Electrical and Electronics Engineers Inc., pp. 409-410, 19th IEEE International Vacuum Electronics Conference, IVEC 2018, Monterey, United States, 04/23/18. https://doi.org/10.1109/IVEC.2018.8391526

Additively manufactured WR-10 copper waveguide. / Horn, Timothy; Karakurt, Ilbey; Ledford, Christopher et al.
2018 IEEE International Vacuum Electronics Conference, IVEC 2018. Institute of Electrical and Electronics Engineers Inc., 2018. p. 409-410 (2018 IEEE International Vacuum Electronics Conference, IVEC 2018).

Research output: Chapter in Book/Report/Conference proceeding › Conference contribution › peer-review

TY - GEN

T1 - Additively manufactured WR-10 copper waveguide

AU - Horn, Timothy

AU - Karakurt, Ilbey

AU - Ledford, Christopher

AU - Gonzalez, Michelle

AU - Gamzina, Diana

AU - Luhmann, Neville C.

AU - Lin, Liwei

PY - 2018/6/20

Y1 - 2018/6/20

N2 - Direct additive manufacturing method utilizing electron beam melting techniques was employed to produce fully dense oxygen free copper W-band waveguides. By employing smaller copper powder, finer deposition layer, and spot-melting methodology surface roughness average has been reduced from 44 μm to 28 μm. A magnetically driven abrasive process was then employed to demonstrate further surface roughness average improvement of 5 μm. Initial RF test results on as-printed WR-10 waveguide confirm that surface post-processing will be essential to implementation of additive manufacturing techniques in vacuum electronics.

AB - Direct additive manufacturing method utilizing electron beam melting techniques was employed to produce fully dense oxygen free copper W-band waveguides. By employing smaller copper powder, finer deposition layer, and spot-melting methodology surface roughness average has been reduced from 44 μm to 28 μm. A magnetically driven abrasive process was then employed to demonstrate further surface roughness average improvement of 5 μm. Initial RF test results on as-printed WR-10 waveguide confirm that surface post-processing will be essential to implementation of additive manufacturing techniques in vacuum electronics.

KW - W-band

KW - additive manufacturing

KW - electron beam melting

KW - oxygen free copper

KW - surface roughness

UR - https://www.scopus.com/pages/publications/85050033664

U2 - 10.1109/IVEC.2018.8391526

DO - 10.1109/IVEC.2018.8391526

M3 - Conference contribution

AN - SCOPUS:85050033664

T3 - 2018 IEEE International Vacuum Electronics Conference, IVEC 2018

SP - 409

EP - 410

BT - 2018 IEEE International Vacuum Electronics Conference, IVEC 2018

PB - Institute of Electrical and Electronics Engineers Inc.

T2 - 19th IEEE International Vacuum Electronics Conference, IVEC 2018

Y2 - 23 April 2018 through 26 April 2018

ER -

Additively manufactured WR-10 copper waveguide

Abstract

Publication series

Conference

Funding

Keywords

Access to Document

Other files and links

Fingerprint

Cite this