Additively Manufactured Polymer-Encapsulated Phase-Change Material Heat Exchangers for Residential Thermal Energy Storage

Thomas B. Freeman, Kashif Nawaz, Raj M. Manglik, Rafael M. Rodriguez, Sandra K.S. Boetcher

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

3 Scopus citations

Abstract

Thermal energy storage, in the form of chilled water or ice-based phase-change systems, has been used in commercial buildings for over 30 years. These systems take advantage of off-peak electricity rates to cool water or ice at night, which provides cooling power during the day when the electricity prices are at their peak. Although these systems work well for commercial buildings, they are not feasible for residential applications, mainly due to the fact that a residential system supplies air at 55oF (12.8°C)-a temperature that is too high to take advantage of the latent heat of water which freezes and melts at 32oF (0°C); therefore, alternative phase-change materials are needed. The direct implementation of phase-change materials becomes problematic due to the very nature of these materials cycling between solid and liquid states during normal operating temperatures. Therefore, encapsulation of the phase-change material, typically in a polymer, is necessary to maintain structural shape stability during the melting and solidification of the material. Polymers used for encapsulation help maintain the shape of the material as well as retain the phase-change material within the polymer during the phase change. Coincidentally, polymer heat exchangers and additive manufacturing are also of rising interest. Polymer heat exchangers boast a number of benefits including weight reduction, natural corrosion resistance, and anti-fouling when exposed to typical process fluids. The goal of the study is to explore the implementation of a novel, functional encapsulated phase-change material as the primary structure in a polymer heat exchanger, which can be additively manufactured, for residential thermal energy storage. The work presented includes an exploratory thermodynamic analysis on the effectiveness of the novel polymer phase-change material thermal energy storage heat exchanger on reducing the load on a residential HVAC unit.

Original languageEnglish
Title of host publicationASHRAE Virtual Annual Conference, ASHRAE 2021
PublisherASHRAE
Pages400-408
Number of pages9
ISBN (Electronic)9781955516006
StatePublished - 2021
Event2021 ASHRAE Virtual Annual Conference, ASHRAE 2021 - Virtual, Online
Duration: Jun 28 2021Jun 30 2021

Publication series

NameASHRAE Transactions
Volume127
ISSN (Print)0001-2505

Conference

Conference2021 ASHRAE Virtual Annual Conference, ASHRAE 2021
CityVirtual, Online
Period06/28/2106/30/21

Funding

The research was supported by the Embry-Riddle Aeronautical University Faculty Innovative Research in Science and Technology (FIRST) Program.

FundersFunder number
Embry-Riddle Aeronautical University Faculty Innovative Research in Science and Technology
Foundation for Ichthyosis and Related Skin Types

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