Additive Manufacturing of Self-Sensing Carbon Fiber Composites

Zhenpeng Xu, Haotian Lu, Qiyi Chen, Seokpum Kim, Vlastimil Kunc, Xiaoyu Rayne Zheng

Research output: Contribution to journalArticlepeer-review

4 Scopus citations

Abstract

Carbon fiber-reinforced polymer (CFRP) composites have gained substantial attention across various industries owing to their exceptional mechanical properties and lightweight nature. The emergence of additive manufacturing technologies brings new opportunities to the industry, offering advantages such as design freedom, rapid prototyping, and customization. However, the fabrication of CFRP composites through 3D printing techniques poses challenges pertaining to low resolution and limitations in complex geometry realization. This work introduces digital light processing printing as a versatile, high-resolution method ideal for CFRP composite fabrication. The development and characterization of CFRP are focused on and the manipulation of mechanical properties through variations in matrix resins and fiber loadings is investigated, showcasing the versatility of CFRP composites for tailored applications. Additionally, the integration of self-sensing capabilities in CFRP structures is explored, which opens up opportunities for applications in smart components for automotive and structural health monitoring.

Original languageEnglish
JournalAdvanced Engineering Materials
DOIs
StateAccepted/In press - 2023

Funding

This work was sponsored by the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy, Industrial Technologies Program, under contract DE‐AC05‐00OR22725 with UT‐Battelle, LLC.

Keywords

  • carbon fiber composites
  • digital light processing
  • self-sensing
  • tunable stiffness
  • vat photopolymerization

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