Additive manufacturing of bi-continuous piezocomposites with triply periodic phase interfaces for combined flexibility and piezoelectricity

Xuan Song, Li He, Wenhua Yang, Zhuo Wang, Zeyu Chen, Jing Guo, Hong Wang, Lei Chen

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13 Scopus citations

Abstract

An additive manufacturing-enabled bi-continuous piezocomposite architecture is presented to achieve mechanical flexibility and piezoelectricity simultaneously in piezoelectric materials. This architecture comprises an active ferroelectric ceramic phase and a passive flexible polymer phase, which are separated by a tailorable phase interface. Triply periodic minimal surfaces were used to define the phase interface, due to their excellent elastic properties and load transfer efficiency. A suspension-enclosing projection-stereolithography process was used to additively manufacture this material. Postprocesses including polymer infiltration, electroding, and poling are introduced. Piezoelectric properties of the piezocomposites are numerically and experimentally studied. The results highlight the role of tailorable triply periodic phase interfaces in promoting mechanical flexibility and piezoelectricity of bi-continuous piezocomposites.

Original languageEnglish
Article number111004
JournalJournal of Manufacturing Science and Engineering
Volume141
Issue number11
DOIs
StatePublished - Nov 1 2019

Funding

The work was supported by the National Science Foundation (NSF) (Grant Nos. CMMI-1825962 and CMMI-1826100; Funder ID: 10.13039/501100008982). Dr. Song also acknowledges undergraduate student Oliver Stroh for building the linear pressing station under the honor contract at the University of Iowa.

FundersFunder number
National Science Foundation1825962, 2020527
University of Iowa

    Keywords

    • additive manufacturing
    • bi-continuous piezocomposite
    • flexibility
    • triply periodic minimal surface

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