A sharp interface model for deterministic simulation of dendrite growth

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Abstract

A high order level set model is developed for deterministic simulation of dendritic growth in unstable solidifying systems. The model captures motion of the front implicitly on a structured finite difference grid, enables calculation of its geometric properties and also applies boundary conditions on the immersed interface. Interfacial capillary effect is incorporated in the model through the Gibbs-Thomson condition. Canonical problems for evaluating grid convergence of the numerical method and validation tests for stability of a growing nucleus in the presence of isotropic surface tension are presented. The growth morphology of solidifying nuclei in undercooled metallic melts is quantitatively analyzed. Effects of crystal anisotropy and melt undercooling on the front geometry, propagation speed and formation of branched dendritic structures are examined. The complex morphological changes, such as remelting of secondary perturbations under specific conditions of undercooling, are also captured during the quantitative analysis.

Original languageEnglish
Article number109097
JournalComputational Materials Science
Volume169
DOIs
StatePublished - Nov 2019

Funding

This research was supported by the High-Performance Computing for Manufacturing Project Program (HPC4Mfg), managed by the U.S. Department of Energy Advanced Manufacturing Office within the Energy Efficiency and Renewable Energy Office. It was performed using resources of the Oak Ridge Leadership Computing Facility and Oak Ridge National Laboratory, which are supported by the Office of Science of the U.S. Department of Energy under Contract No. DE-AC0500OR22725. This research used resources of the Compute and Data Environment for Science (CADES) at the Oak Ridge National Laboratory, which is supported by the Office of Science of the U.S. Department of Energy under Contract No. DE-AC05-00OR22725. This research was supported by the High-Performance Computing for Manufacturing Project Program (HPC4Mfg), managed by the U.S. Department of Energy Advanced Manufacturing Office within the Energy Efficiency and Renewable Energy Office. It was performed using resources of the Oak Ridge Leadership Computing Facility and Oak Ridge National Laboratory, which are supported by the Office of Science of the U.S. Department of Energy under Contract No. DE-AC0500OR22725 . This research used resources of the Compute and Data Environment for Science (CADES) at the Oak Ridge National Laboratory, which is supported by the Office of Science of the U.S. Department of Energy under Contract No. DE-AC05-00OR22725.

FundersFunder number
Data Environment for Science
High-Performance Computing for Manufacturing Project Program
U.S. Department of Energy Advanced Manufacturing Office
U.S. Department of EnergyDE-AC0500OR22725
Office of Science
Oak Ridge National Laboratory
Cades Foundation

    Keywords

    • Dendrite growth
    • Immersed boundary
    • Level set
    • Solidification

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