A METHOD FOR EVALUATION OF CREEP-FATIGUE LIFE AT LOW STRAIN RANGES

Peijun Hou, Yanli Wang, Ting Leung Sham

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

Creep-fatigue (CF) interaction at elevated temperature is the most damaging structural failure mode for materials under cyclic loads. In the last 40 years, significant efforts have been devoted to elevated temperature code rule development in the American Society of Mechanical Engineers (ASME) Boiler and Pressure Vessel Code (Section III, Division 5, Subsection HB, Subpart B) to ascertain conservative structural designs against CF failure. However, the current CF evaluation procedure is complex and overly conservative. Recently, an alternative CF evaluation method, Simplified Model Test (SMT) based design methodology, is being developed with the purpose of simplifying and improving the CF evaluation process. The concept of this approach is to perform CF evaluation using a set of design curves developed directly from experimental CF data and avoid the separate evaluation of creep and fatigue damage. Experimental CF failure data are the key in finalizing the SMT-based design curves. In assessing available data sources, major data gap was found at low strain ranges of below 0.3% and/or at hold times of longer than one hour. The lack of data under these conditions is due to many practical constraints such as the unrealistically long test duration and difficulties in controlling experimental parameters. In this study, an experimental method is proposed based on the concept of damage summation to generate CF failure life information at low strain ranges and long hold times. The CF test was designed for Alloy 617 at 950°C with elastic follow-up effect to slow down the stress relaxation process during the hold time. The test specimen was cycled at higher strain ranges to accumulate enough CF damage, followed by cycling at lower strain ranges and longer hold times, to allow for a reasonable test time to generate failure data. Results from the CF test are presented, and information generated through this method in verifying the SMT-based design curves is evaluated.

Original languageEnglish
Title of host publicationCodes and Standards
PublisherAmerican Society of Mechanical Engineers (ASME)
ISBN (Electronic)9780791887448
DOIs
StatePublished - 2023
EventASME 2023 Pressure Vessels and Piping Conference, PVP 2023 - Atlanta, United States
Duration: Jul 16 2023Jul 21 2023

Publication series

NameAmerican Society of Mechanical Engineers, Pressure Vessels and Piping Division (Publication) PVP
Volume1
ISSN (Print)0277-027X

Conference

ConferenceASME 2023 Pressure Vessels and Piping Conference, PVP 2023
Country/TerritoryUnited States
CityAtlanta
Period07/16/2307/21/23

Funding

The research was sponsored by the U.S. Department of Energy, Office of Nuclear Energy, under contract No. DEAC05- 00OR22725 with Oak Ridge National Laboratory (ORNL), managed and operated by UT-Battelle, LLC, and under contract No. DE-AC07-05ID14517 with Idaho National Laboratory (INL), managed and operated by Battelle Energy Alliance, LLC. Programmatic direction was provided by the Office of Nuclear Reactor Deployment of the Office of Nuclear Energy. The contribution of Charles S. Hawkins and Brad Hall of ORNL in running the experiments is greatly appreciated. The research was sponsored by the U.S. Department of Energy, Office of Nuclear Energy, under contract No. DE-AC05-00OR22725 with Oak Ridge National Laboratory (ORNL), managed and operated by UT-Battelle, LLC, and under contract No. DE-AC07-05ID14517 with Idaho National Laboratory (INL), managed and operated by Battelle Energy Alliance, LLC. Programmatic direction was provided by the Office of Nuclear Reactor Deployment of the Office of Nuclear Energy. The contribution of Charles S. Hawkins and Brad Hall of ORNL in running the experiments is greatly appreciated. This manuscript has been co-authored by Battelle Energy Alliance, LLC, under Contract No. DE-AC07-05ID14517 and by UT-Battelle LLC, under Contract No. DE-AC0500OR22725, with the U.S. Department of Energy. The United States Government retains and the publisher, by accepting the article for publication, acknowledges that the United States Government retains a nonexclusive, paid-up, irrevocable, world-wide license to publish or reproduce the published form of this manuscript, or allow others to do so, for United States Government purposes.

Keywords

  • Alloy 617
  • Creep-fatigue
  • Elastic follow-up
  • High temperature
  • Life prediction
  • hold time
  • low strain range

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