A high-power wireless charging system development and integration for a Toyota RAV4 electric vehicle

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

53 Scopus citations

Abstract

Several wireless charging methods are under development or available as an aftermarket option in the light-duty automotive market. However, there are not many studies detailing the vehicle integrations, particularly a fully integrated vehicle application. This paper presents the development, implementation, and vehicle integration of a high-power (>10 kW) wireless power transfer (WPT)-based electric vehicle (EV) charging system for a Toyota RAV4 vehicle. The power stages of the system are introduced with the design specifications and control systems including the active front-end rectifier with power factor correction (PFC), high frequency power inverter, high frequency isolation transformer, coupling coils, vehicle side full-bridge rectifier and filter, and the vehicle battery. The operating principles of the overall wireless charging system as well as the control system are presented. The physical limitations of the system are also defined that would prevent the system from operating at higher levels. The system performance is shown for two cases including unmatched (interoperable) and matched coils. The experiments are carried out using the integrated vehicle and the results are obtained to demonstrate the system performance including the stage-by-stage efficiencies with matched and interoperable primary and secondary coils.

Original languageEnglish
Title of host publication2016 IEEE Transportation Electrification Conference and Expo, ITEC 2016
PublisherInstitute of Electrical and Electronics Engineers Inc.
ISBN (Electronic)9781509004034
DOIs
StatePublished - Jul 22 2016
Event2016 IEEE Transportation Electrification Conference and Expo, ITEC 2016 - Dearborn, United States
Duration: Jun 27 2016Jun 29 2016

Publication series

Name2016 IEEE Transportation Electrification Conference and Expo, ITEC 2016

Conference

Conference2016 IEEE Transportation Electrification Conference and Expo, ITEC 2016
Country/TerritoryUnited States
CityDearborn
Period06/27/1606/29/16

Funding

authored by Oak Ridge National Laboratory, operated by UT-Battelle, LLC, under Contract No. DE-AC05-00OR22725 with the U.S. Department of Energy.

FundersFunder number
U.S. Department of Energy

    Keywords

    • Wireless power transfer
    • electric vehicle
    • electromagnetic induction resonant
    • wireless charging

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