A characterization method for mechanical properties of metal powder bed fusion parts

Nandhini Raju, Samyeon Kim, David W. Rosen

Research output: Contribution to journalArticlepeer-review

9 Scopus citations

Abstract

The main objective of this research is to develop a characterization method for parts fabricated in metal powder bed fusion (PBF) processes, a type of additive manufacturing (AM) process. To characterize conventionally manufactured parts, many methods and standards are available, while no comprehensive standards or methods are available for AM parts. In this paper, a mechanical property characterization method is proposed that involves statistical analysis to select sample sizes and test coupon design considerations for metal printing, printing parameters, and applicability of existing testing standards for metal PBF, in addition to several mechanical properties. As proof of concept for the proposed characterization method, material and mechanical property characterization of the metal printed (EOS M280) EOS maraging steel grade 300 material is presented along with selected sample lots and relative errors. The characterization method presented in this paper is applicable to any metal AM process.

Original languageEnglish
Pages (from-to)1189-1201
Number of pages13
JournalInternational Journal of Advanced Manufacturing Technology
Volume108
Issue number4
DOIs
StatePublished - May 1 2020
Externally publishedYes

Funding

The authors would like to thank the funding agency, NAMIC (National Additive Manufacturing and Innovation Center) through grant 2017295, partner ST Engineering Land Systems, Singapore, for their in-kind contributions. Authors acknowledge the efforts of Senior Specialist Mr. Kai Lee, Digital Manufacturing and Design Centre, SUTD, Singapore, for assistance with specimen fabrication and testing.

Keywords

  • Additive manufacturing
  • Characterization method
  • Maraging steel
  • Mechanical properties
  • Powder bed fusion

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