3D Printing of Polyelectrolyte Complex-Integrated Photocurable Hydrogel Resins

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Abstract

In this study, we developed a photocurable hydrogel resin incorporating a polyelectrolyte complex (PEC) for 3D printing. Acrylamide-based monomers were formulated with varying PEC contents (0–15 wt %) in an aqueous KBr medium to fabricate patterned porous hydrogel structures. The morphology of printed hydrogels was characterized by field-emission scanning electron microscopy and energy-dispersive X-ray spectroscopy. Notably, the PEC5 and PEC10 formulations exhibited optimal thermal stability and compressive properties, attributed to the homogeneous distribution of PEC domains within the hydrogel matrix. Furthermore, dye adsorption experiments demonstrated excellent removal efficiency, highlighting the potential of PEC-containing hydrogels for environmental remediation applications, particularly in the treatment of dye-contaminated wastewater.

Original languageEnglish
Pages (from-to)15917-15927
Number of pages11
JournalACS Applied Polymer Materials
Volume7
Issue number23
DOIs
StatePublished - Dec 12 2025

Funding

J.Y. was supported by the National Research Foundation of Korea (NRF), funded by the Ministry of Education, Republic of Korea (Grant No. RS-2024-00406064). J.C., Y.W., and R.C.A. acknowledge support of their effort from the U.S. Department of Energy, Basic Energy Science user facilities program, the Center for Nanophase Materials Sciences (CNMS). Rheological, Thermal characterization, and Microscopy were performed at the Center for CNMS, which is a US Department of Energy, Office of Science User Facility at Oak Ridge National Laboratory.

Keywords

  • 3D printing
  • digital light processing
  • dye removal
  • hydrogel
  • masked stereolithography apparatus
  • polyelectrolyte

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